industrial cutter image1

ultrasonic cutting system

  • High-precision non-contact cutting technology
  • Intelligent power dynamic regulation system
  • Multi-scenario modular adaptation design
  • Industrial-grade durability and low maintenance
  • Environmental protection, energy saving and safety protection
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Hyusonic ultrasonic cutting system uses aviation-grade aluminum alloy and titanium alloy, which greatly extends the service life of the ultrasonic knife. The ultrasonic cutting system can be configured with a handheld module for free and convenient use, or integrated into automated modules to improve cutting efficiency and meet mass production needs. With the advantages of fast cutting speed, high precision, and low energy consumption, the ultrasonic cutting system is mainly used for cutting TPU + carbon fiber multi-layer composites, flexible circuit boards, non-woven fabrics, synthetic fibers, lithium battery separators, silicone catheters, semiconductor films, etc.

Ultrasonic cutting systems typically include basic components such as ultrasonic knives, ultrasonic generators, and ultrasonic transducers. Automated cutting solutions can be configured according to the cutting requirements of products. Our ultrasonic cutting systems adopt a modular design, which can be freely adapted to automated equipment.

Ultrasonic cutting demonstration

industrial ultrasonic cutting process
Radial Rolling Ultrasonic Cutting process

advantages of ultrasonic cutting system

High-Precision Non-Contact Cutting

  • Cuts with ±0.01 mm precision using tens of thousands of ultrasonic vibrations per second

  • Prevents material deformation and mechanical tearing

  • Leaves burr-free, sealed edges, especially in flexible or thin-layer materials

Intelligent Dynamic Power Adjustment

  • Adapts in real-time to material thickness and hardness

  • Regulates amplitude (10–60 μm) and cutting pressure

  • Boosts yield rate to over 99.5%

Energy Efficiency & Clean Operation

  • Reduces energy consumption by 30% vs. traditional cutting

  • No heat zone, no fumes, no fabric discoloration

  • Perfect for medical and cleanroom environments

Modular Design for Flexible Integration

  • Can be configured into manual, semi-auto or full-auto cutting lines

  • Fits on workbenches or robotic arms via base-mounted roller wheels

  • Supports customized solutions for different cutting needs

Applications of Ultrasonic Cutting Systems

  • Textile Industry: Synthetic drapes, filters, and non-woven fabrics

  • Medical Devices: Silicone tubing, catheters, sterile packaging

  • Electronics: FPCs, insulation films, lithium-ion separators

  • Automotive: Acoustic panels, seat cushions, airbags

  • Industrial Manufacturing: Laminated foils, coated fabrics, thermal insulators

Why Are Ultrasonic Cutters So Expensive?

Ultrasonic cutting systems are a high-end industrial solution, and pricing reflects the complexity, durability, and precision they offer. Here’s why:

  • Made with titanium alloy and aviation-grade aluminum, increasing both performance and lifespan

  • Equipped with intelligent amplitude & power control systems, ensuring consistency across mass production

  • Integrated piezoelectric ceramic transducers for precise frequency conversion

  • Modular systems allow for custom automation, increasing R&D and engineering costs

ultrasonic cutting system 3D

Customer FAQs

What is ultrasonic cutting?
Ultrasonic cutting is a process where electrical energy is converted into high-frequency mechanical vibrations by an ultrasonic transducer. These vibrations are amplified by an amplitude transformer and transmitted to the cutting tool, causing it to vibrate at extremely high frequencies (tens of thousands of times per second). When in contact with the material, this vibration generates localized heat, cavitation effects, or shear forces, which rapidly break the molecular chains of the material to achieve precise cutting.
The working principle of ultrasonic cutting is that through the piezoelectric effect of a transducer, electrical energy is converted into ultrasonic mechanical energy, causing the ultrasonic knife to vibrate at high frequency. This acts on the material surface to achieve high-precision, contactless cutting.The working principle of an ultrasonic scalpel involves converting electrical energy into ultrasonic mechanical energy through the piezoelectric effect of a transducer. This causes the ultrasonic scalpel to vibrate at high frequencies, acting on the material surface to achieve high-precision, non-contact cutting.
Ultrasonic cutting machines can be used to cut materials such as:

 

  • Food: cakes, cheese, frozen meats, ice cream
  • Non-woven fabrics: masks, surgical gowns
  • Biological materials: silicone catheters, hydrogels
  • Synthetic fibers: polyester, nylon, spandex
  • Multi-layer composites: TPU + fabric composites, carbon fiber prepregs
  • Plastic films: PE, PP, PU films
  • Flexible circuit boards, lithium battery separators, semiconductor films, etc.
Ultrasonic cutting offers higher precision and smoother, burr-free edges without mechanical pressure, preventing material deformation. It excels on tough materials like composites and elastomers, with minimal heat damage and low tool wear. Faster, more energy-efficient, and contactless, it reduces post-processing and suits sensitive applications like medical and electronics.

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