electronics

Ultrasonic plastic welding is the preferred method for bonding charger cases, IoT device housings, and consumer electronics enclosures, delivering strong, clean, and repeatable seals without adhesives or screws.

  • Airtight & Dustproof Seals – Ideal for waterproof/weatherproof electronics (IP67+)
  • No Thermal Damage – Low-heat process protects sensitive PCB components
  • 3-5x Faster Than Glue/Screws – Typical cycle time: 0.2~1 second
  • Material Savings – Up to 30% thinner walls vs. mechanical fasteners

Ultrasonic welding is ideally suited for the welding requirements of the electronics industry. Electronic devices typically demand high-precision welding while ensuring strict airtight and watertight seals to extend service life. Ultrasonic welding offers advantages of high precision and excellent sealing performance. Compared with traditional processes such as adhesive bonding and hot-melt welding, ultrasonic welding of electronic device housings eliminates adhesive overflow, reducing the risk of damage to internal electronic components. This significantly improves welding yield rates and enhances production efficiency.

Ultrasonic welding of meter boxes
Meter Boxes
Ultrasonic welding charging plug shell
Charging Plug Shell
Ultrasonic welding of flexible circuit boards
Flexible Circuit Boards(FCB)
Ultrasonic welding of lithium battery packaging shell
Lithium Battery Packaging Shell
Ultrasonic welding sensor housing
Sensor Housing
Headphone shell welding
Headphone Shell

contact us for ultrasonic welding solutions

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Address

No. 168 Weita Road, Zhangpu Town , Kunshan , Suzhou , Jiangsu , China

Phone/WhatsApp

+(86) 13776317970

Email

rui.zhang@hyusonic.com
hyusonic2009@gmail.com

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