Ultrasonic Welding Horns (Sonotrodes)

An ultrasonic welding horn（also called ultrasonic sonotrode） is a component that connects the ultrasonic transducer and the welding object. Ultrasonic horns are typically made of materials such as aluminum, titanium, and steel, and their role is to transmit ultrasonic waves to the welding object and apply pressure. The ultrasonic horn’s design directly impacts the welding effect, making it one of the indispensable components in ultrasonic welding machines.     

Hyusonic ultrasonic sonotrodes are custom-engineered with CAD designs to create optimal structures for diverse welding applications. Prior to manufacturing, each sonotrode undergoes rigorous stress analysis to ensure peak welding performance. We achieve accuracy in horn production using precision CNC machining and laser measurement technology. Our ultrasonic sonotrodes are versatile tools suitable for a wide range of ultrasonic processes, including ultrasonic plastic welding, ultrasonic metal welding, and ultrasonic cutting.