hyusonic IQ seriesultrasonic metal welding machine

Optional Configurations

  1. Servo-Driven Precision Control
  2. MES Integration (Industry 4.0 Ready)
  3. Automated Load/Unload Systems
  4. Vision-Based Inspection & Recognition

Ultrasonic Metal Welding Machine iQ Series

description

The IQ Series Ultrasonic Metal Welding Machine integrates a German-engineered ultrasonic system and intelligent industrial automation technology to provide unparalleled precision for high-risk industries such as automotive, aerospace, and energy storage. Designed for wires, terminals, busbars, and battery pole pieces, the equipment achieves a tolerance of ±0.05 mm through real-time weld analysis and multi-dimensional adjustable thresholds to ensure zero-defect production.

Why Choose Ultrasonic metal Welding machine IQ Series

German Stable Ultrasonic System

We have in-depth technical cooperation with Germany and use important components of ultrasonic systems that meet international standards to ensure the stability and quality of the machines.

Latest Control Technology

The IQ series ultrasonic metal welder feature intelligent QC monitoring/alarm, Industry 4.0 integration, and multi-dimensional threshold control for 0.01mm precision, meet high-quality inspection standards.

Price & Service

HYUSONIC, a Chinese ultrasonic welding machine manufacturer, ensures first-tier quality via excellent supply chains at favorable prices, offering comprehensive trial welding, training, warranty and after-sales support.

Technical data

 ParameterSpecifications/Range
Technical DataMachine Power800W / 1200W / 2000W / 2500W / 3000W / 3600W / 4000W / 5000W / 6000W / 10000W
 Frequency20kHz / 28kHz / 30kHz / 35kHz / 40kHz
 Power InputAC220V ±10%, 50Hz/60Hz
 Pressure2000 – 5000N (customizable)
 Welding Stroke75mm / 100mm (customizable)
 Operation TypeBenchtop / Floor-integrated type
 Weight55KG / 160KG
Welding (Range/Precision)Energy Range1ws – 9999ws
 Adjustable Displacement Precision0.01mm
 Welding TimeRange: 0.01s – 10s
DimensionsFrame (L×W×H)400mm × 680mm × 2010mm
 Control Box (W×D×H)265mm × 580mm × 255mm

welding cases

Ultrasonic wire splicing sample
Copper wire splicer
Ultrasonic welding wire harness and metal sheet sample
Copper wire and metal sheet welding
Ultrasonic welding battery tab sample
Battery tab welding
Ultrasonic welding terminal sample2
Terminal welding
Ultrasonic welding of metal wire and sheet metal samples
Copper and aluminum welding
Ultrasonic welding terminal sample1
Terminal welding

Customer FAQs

What factors determine the optimal power selection for an ultrasonic metal welding machine?

Ultrasonic welding reduces energy costs (no consumables), eliminates shielding gas, and operates at lower voltages (AC220V), saving 30-50% in long-term expenses.

  • Check for misaligned tooling, uneven pressure, or frequency drift. Calibrate welding time (0.01s-10s range) and verify energy output (1ws-9999ws).

Lower frequencies (20kHz-30kHz) provide deeper penetration for thick metals, while 40kHz offers precision for thin, delicate components.

Use PPE, secure grounding (AC380V input), ensure proper machine weight (160KG stability), and install vibration-dampening mounts.

Send your inquire now

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