handheld ultrasonic plastic welder

description

This handheld ultrasonic welder consists of two main components: an ultrasonic generator and a handheld welding gun. Pneumatically controlled, it offers customizable ultrasonic frequencies from 15 kHz to 40 kHz, making it ideal for welding a wide range of materials, from large-scale plastics to precision plastics, films, and nonwovens. The lightweight design allows for easy, flexible operation, even at hard-to-reach angles that larger machines can’t handle. Additionally, this portable ultrasonic welder is cost-effective, offering excellent value for money without compromising on performance.

Advantages

Free Replacement of Modules

Hyusonic handheld ultrasonic welding machine adopts a modular design, which allows for the flexible replacement of welding horns, fixtures, and generators, maximizing your welding scenarios (stamping, spot welding, riveting).

Replaceable welding horn mold
replaceable ultrasonic horn(reveting, spot welding, embossing welding)

Various welding applications

This handheld ultrasonic welder can realize ultrasonic spot welding, emboss welding, riveting, and other processes by replacing the welding head.

What Our Clients Say

This ultrasonic handheld spot welder is a lifesaver for my traveling jewelry business! Its compact size fits in my carry-on, and the lightweight build lets me work at art fairs with ease. The simple interface allows me to train assistants quickly, even for delicate plastic jewelry. Best of all, it’s much more affordable than similar models. A perfect choice for small-scale creators!
Maria Rodriguez
Jewelry Craftsman
Our startup needed a precise welder for mini electronics, and this handheld device delivered! Its portability reaches tight spaces in casings, while the stable performance prevents cold joints. Compared to pricey imported options, it offers the same functionality at a fraction of the cost. A must for budget-conscious electronics manufacturers!
David Kim
Electronics Engineer
Switching to this ultrasonic handheld welder boosted our workshop efficiency big time! We can now weld prototypes on the assembly line, cutting material handling time. The easy parameter adjustments are great for all skill levels. For the price, the value is unbeatable. A smart investment for any industrial workshop!
Luciano Rossi
Workshop Owner

Customer FAQs

How much does an industrial plastic ultrasonic welder cost?

The price of ultrasonic welding machine depends on the component structure of ultrasonic system, welding requirements and precision to be achieved. The general price ranges from several thousand to hundreds of thousands. If you need ultrasonic welding equipment, choose hyusonic to request a quote.

Ultrasonic welding is 3-5x faster (typical cycle time 0.2-2s vs 10-30s).

  • 20kHz: Better for thick parts (5-10mm) like automotive bumpers

  • 40kHz: Ideal for thin/delicate plastics (0.5-3mm) like medical devices

Yes, but only compatible pairs (e.g., ABS to PC). Use our Material Compatibility Calculator to verify your combination.

Our ultrasonic welders are compatible with ABS, PP, PVC, Nylon, PET, and HDPE. For materials like PTFE or LDPE, contact us for customized solutions.

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