Ultrasonic Wire Harness Welder Floor-Standing
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Digital Ultrasonic System
Components Precision-engineered with high-performance acoustic parts . -
Full-Series Modular Design
Scalable configurations for diverse production needs. -
CE & ISO 9001 Certified
Compliant with EU Machinery Directive and global quality standards for risk-free global deployment. -
Quality Control Window
Set time threshold to control welding quality
description
This ultrasonic wire harness welder features a floor-standing design, equipped with a high – definition movable display screen and pulleys, making the welding process more flexible and convenient. Both the hyusonic ST and iQ series ultrasonic wire harness welding machines can be customized in this floor – standing style. Their functions and performance remain the same, offering multiple welding modes and triggering methods, automatic welding monitoring and alarm systems, as well as customizable functions such as wire harness diameter and pressure output.
Technical data
| Parameter | Specifications/Range | |
|---|---|---|
| Technical Data | Machine Power | 800W / 1200W / 2500W / 3000W / 4000W / 5000W / 6000W / 10000W |
| System Frequency | 20kHz | |
| Power Input | ① AC220V ±10%, 50Hz/60Hz ② AC380V ±10% | |
| Weight | 55KG / 160KG | |
| Welding (Range/Precision) | Energy Range | 1ws – 9999ws |
| Welding Time | Range: 0.01s – 10s | |
| Dimensions | Frame (L×W×H) | 400mm × 680mm × 1280mm |
| Generator (W×D×H) | 265mm × 580mm × 255mm |
welding cases
Customer FAQs
Why choose ultrasonic welding over resistance welding for copper harnesses?
Ultrasonic avoids heat-affected zones (HAZ), reduces energy use by 40%, and works with AC220V input (vs heavy 3-phase for resistance).
Ultrasonic welding has lower resistance, and most industries use copper wire to distribute electricity, which requires conductive properties.
How to weld multi-strand wires without fraying using ultrasonic splicers?
Use serrated anvils, apply 2000N–4000N clamping force, and set short weld times (0.1s–0.3s) to fuse strands uniformly.
How to validate weld strength in medical-grade wire harnesses?
Perform pull tests (≥80% base material strength), microsection analysis, and comply with ISO 13485 for hermetic seals.
How does ultrasonic wire harness welding improve conductivity compared to crimping?
Ultrasonic welding creates molecular bonds without oxidation, ensuring 99%+ conductivity. Crimping risks micro-gaps, leading to resistance buildup over time.
What is the maximum wire gauge an ultrasonic wire splicer can handle for automotive harnesses?
High-power machines (e.g., 4000W–6000W) reliably splice wires up to 10 AWG. For precision work (e.g., 24 AWG), use systems with 20kHz–40kHz frequency and 0.01mm displacement control.
Can ultrasonic wire splicers join copper and aluminum wires for hybrid harnesses?
Yes! Use 30kHz–35kHz frequency and pressure settings (e.g., 3000N) to fuse dissimilar metals without flux or solder.
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