Optional Configurations
- Servo-Driven Precision Control
- MES Integration (Industry 4.0 Ready)
- Automated Load/Unload Systems
- Vision-Based Inspection & Recognition
Ultrasonic Welder For Plastics iQ Series
-
European Imported Ultrasonic Components
It adopts German imported circuit board components and rigid joint connection to achieve high-precision control and stability. -
Full-Series Modular Design
Scalable configurations for diverse production needs. -
CE & ISO 9001 Certified
Compliant with EU safety standards and international quality management. -
6 Welding Modes & 4 Trigger Modes
Programmable logic for complex applications (Time/Energy/Peak Power/Absolute Distance/Relative Distance/Ground Detect modes). -
Real-Time Monitoring & Quality Control
Dynamic data tracking (pressure/power/displacement) with automated fault alerts.
description
Why iQ Series Stand Out
German Stable Ultrasonic System
We have in-depth technical cooperation with Germany and use important components of ultrasonic systems that meet international standards to ensure the stability and quality of the machines.
Latest Control Technology
The iQ series ultrasonic welder for plastic features intelligent QC monitoring/alarm, Industry 4.0 integration, and multi-dimensional threshold control for 0.01mm precision, meeting medical-grade and high-quality inspection standards.
Price & Service
HYUSONIC, a Chinese ultrasonic welding machine manufacturer, ensures first-tier quality via excellent supply chains at favorable prices, offering comprehensive trial welding, training, warranty and after-sales support.
Advantages of Ultrasonic Welder For Plastic iQ Series
High-Performance Digital Ultrasonic System with Intelligent Control
The HYUSONIC iQ Series features a robust ultrasonic system engineered for stable energy transmission and long-term durability. It supports six programmable welding modes (Time, Energy, Peak Power, Absolute Distance, Relative Distance, and Ground Detect) and four trigger modes (Time, Pressure, Position, Power), offering flexible process control for various plastics, composites, and even metals in complex welding applications.
Intelligent Quality Assurance and Real-Time Data Monitoring
Real-time welding curve display enables dynamic monitoring of key parameters such as time, displacement, pressure, and power. Smart threshold monitoring provides automatic alerts for any deviations, ensuring consistent weld quality. A color touchscreen with USB data export ensures complete traceability and facilitates PC-based analysis.
Energy Efficiency and Network Connectivity
The adjustable amplitude range (10%–100%) combined with pre-vibration and amplitude drop functions reduces flash and improves weld consistency. Auto frequency tracking and electronic pressure sensing compensate for tooling wear, delivering pressure accuracy of ±1%. With a high-efficiency transducer (>95% conversion rate) and rigid titanium booster, the system minimizes energy loss and ensures amplitude stability within ±0.5%. Ethernet connectivity and recipe management with over 1000 preset welding programs support remote monitoring and rapid changeovers in batch production.
Design solutions that match your needs
Our ultrasonic welder for plastic can be customized with a humanized design according to the customer’s usage habits and environment. Movable operation display screen and electric box operation screen are optional. It also includes desktop and floor-standing designs to provide convenience for different operating environments.
Technical data
| Technical Data | Specifications |
|---|---|
| Machine Power | 800W / 1200W / 2000W / 2500W / 3000W / 3600W / 4000W / 5000W / 10000W |
| System Frequency | 15kHz / 20kHz / 28kHz / 30kHz / 35kHz / 40kHz |
| Power Input | AC 220V ±10%, 50Hz/60Hz |
| Pressure | 2000-5000N（Customizable） |
| Welding Stroke | 75mm / 100mm (Customizable stroke available) |
| Operation Type | Desktop Type / Floor-standing Integrated Type |
| Weight | 55kg / 160kg |
| Welding (Range/Accuracy) | Range: 1ws–9999ws |
| Adjustable Displacement Accuracy: 0.01mm | |
| Welding Time | Range: 0.01s–10s |
| Dimensions | Frame (L×W×H): 370mm × 600mm × 1115mm |
| Electrical Box (W×D×H): 265mm × 580mm × 255mm |
welding cases
What Our Clients Say
Customer FAQs
How much does an industrial plastic ultrasonic welder cost?
The price of an ultrasonic welding machine depends on the component structure of the ultrasonic system, welding requirements, and the precision to be achieved. The general price ranges from several thousand to hundreds of thousands. If you need ultrasonic welding equipment, choose Hyusonic to request a quote.
How fast is ultrasonic plastic welding vs hot plate welding?
Ultrasonic welding is 3-5x faster (typical cycle time 0.2-2s vs 10-30s).
How to choose between 20kHz and 40kHz for plastic welding?
20kHz: Better for thick parts (5-10mm) like automotive bumpers
40kHz: Ideal for thin/delicate plastics (0.5-3mm) like medical devices
Can ultrasonic welders join dissimilar plastics?
Yes, but only compatible pairs (e.g., ABS to PC). Use our Material Compatibility Calculator to verify your combination.
What plastics can be welded with an ultrasonic welder?
Our ultrasonic welders are compatible with ABS, PP, PVC, Nylon, PET, and HDPE. For materials like PTFE or LDPE, contact us for customized solutions.