Optional Configurations
- Servo-Driven Precision Control
- MES Integration (Industry 4.0 Ready)
- Automated Load/Unload Systems
- Vision-Based Inspection & Recognition
Ultrasonic Welder For Plastics iQ Series
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European Imported Ultrasonic Components
It adopts German imported circuit board components and rigid joint connection to achieve high-precision control and stability. -
Full-Series Modular Design
Scalable configurations for diverse production needs. -
CE & ISO 9001 Certified
Compliant with EU safety standards and international quality management. -
6 Welding Modes & 4 Trigger Modes
Programmable logic for complex applications (Time/Energy/Peak Power/Absolute Distance/Relative Distance/Ground Detect modes). -
Real-Time Monitoring & Quality Control
Dynamic data tracking (pressure/power/displacement) with automated fault alerts.
description
The Hyusonic iQ is a smart, high-precision ultrasonic welder for plastic engineered for industries demanding unmatched consistency and traceability, such as medical devices, aerospace components, and automotive electronics. Combining German-engineered components with a proprietary industrial 4.0-ready system, this machine bridges the gap between the standard type ST series and the fully German-made X series, offering surgical-grade accuracy at a competitive price.
Why iQ Series Stand Out
Medical-Grade Precision
Achieve weld tolerances of <0.01mm, amplitude stability of ±0.5%, and pressure accuracy of ±1%, which are critical for sterile medical devices and aerospace components.
Modular & Customizable
Modular design and customized automation functions can provide solutions according to product requirements.
International Competitiveness
Using German ultrasonic accessories and an independently developed operating system, it has precision and quality comparable to first-tier brands, but at a lower price.
Advantages of Ultrasonic Plastic Welder iQ Series
Digital Ultrasonic System with High-Strength Rigid Structure
Ensures stable energy transmission and extended lifespan under heavy-duty operation.
Password-Protected Login & Bilingual Interface
Role-based access control (Chinese/English language options) for enhanced operational security.
Six Programmable Welding Modes
Time/Energy/Peak Power/Absolute Distance/Relative Distance/Ground Detect – Adapts to diverse materials (plastics, composites, metals).
Four Trigger Modes for Precision Control
Time/Pressure/Position/Power Triggers – Enables flexible process integration.
Intelligent Quality Assurance
Real-Time Welding Curve Display: Tracks time, displacement, pressure, and power data.
Smart Threshold Monitoring: Auto-alerts for parameter deviations (time/energy/power/pressure limits).
Color Touchscreen + USB Data Export: Records all parameters for traceability and PC analysis.
Adjustable Amplitude (10%-100%) with Advanced Functions
Vibration Drop & Pre-Vibration Settings – Reduces flash and optimizes weld consistency.
Auto Frequency Tracking & Electronic Pressure Measurement
Compensates for tooling wear and ensures ±1% pressure accuracy.
Ethernet Connectivity & Recipe Management
Optional Network Integration: Remote monitoring and data storage via Ethernet.
1000+ Preset Welding Recipes: Rapid job switching for batch production.
Ultra-Efficient Transducer & Rigid Titanium Booster
High-Efficiency Transducer: >95% electro-mechanical conversion rate.
Optimized Resonance System: Minimal energy loss and ±0.5% amplitude stability.
Digital Multi-Stage Pressure/Amplitude Control
5-Stage Programmable Profiles: Enables complex welding sequences.
Design solutions that match your needs
Our ultrasonic plastic welding machine can be customized with humanized design according to the customer’s usage habits and environment. Movable operation display screen and electric box operation screen are optional. It also includes desktop and floor-standing designs to provide convenience for different operating environments.
Technical data
| Technical Data | Specifications |
|---|---|
| Machine Power | 800W / 1200W / 2000W / 2500W / 3000W / 3600W / 4000W / 5000W / 10000W |
| System Frequency | 15kHz / 20kHz / 28kHz / 30kHz / 35kHz / 40kHz |
| Power Input | AC 220V ±10%, 50Hz/60Hz |
| Pressure | 2000-5000N（Customizable） |
| Welding Stroke | 75mm / 100mm (Customizable stroke available) |
| Operation Type | Desktop Type / Floor-standing Integrated Type |
| Weight | 55kg / 160kg |
| Welding (Range/Accuracy) | Range: 1ws–9999ws |
| Adjustable Displacement Accuracy: 0.01mm | |
| Welding Time | Range: 0.01s–10s |
| Dimensions | Frame (L×W×H): 370mm × 600mm × 1115mm |
| Electrical Box (W×D×H): 265mm × 580mm × 255mm |
welding cases
What Our Clients Say
Customer FAQs
How much does an industrial plastic ultrasonic welder cost?
The price of an ultrasonic welding machine depends on the component structure of the ultrasonic system, welding requirements, and the precision to be achieved. The general price ranges from several thousand to hundreds of thousands. If you need ultrasonic welding equipment, choose Hyusonic to request a quote.
How fast is ultrasonic plastic welding vs hot plate welding?
Ultrasonic welding is 3-5x faster (typical cycle time 0.2-2s vs 10-30s).
How to choose between 20kHz and 40kHz for plastic welding?
20kHz: Better for thick parts (5-10mm) like automotive bumpers
40kHz: Ideal for thin/delicate plastics (0.5-3mm) like medical devices
Can ultrasonic welders join dissimilar plastics?
Yes, but only compatible pairs (e.g., ABS to PC). Use our Material Compatibility Calculator to verify your combination.
What plastics can be welded with an ultrasonic welder?
Our ultrasonic welders are compatible with ABS, PP, PVC, Nylon, PET, and HDPE. For materials like PTFE or LDPE, contact us for customized solutions.